Custom Metal Stamping Mold for Automotive & Home Appliance
Description:
Metal Stamping Molds for Automotive and Home Appliances are specialized tools used to shape and cut metal sheets into precise parts for use in vehicles and household appliances. These molds are designed to handle the high demands of automotive and appliance manufacturing, ensuring components meet strict performance and quality standards. They are crafted to produce parts with exact dimensions and complex geometries, enabling efficient mass production of durable, high-quality metal components. The use of metal stamping molds in these industries ensures reliability, consistency, and cost-effectiveness in the manufacturing process.
Details:
Attribute | Details |
Model NO. | Full Progressive Tooling |
Technics | Forming Die |
Process Combination | Progressive Die |
Manufacturing Technology | Computer Technology |
Driving Motor Type | Permanent Magnet |
Mold Cavity Technology | EDM Milling |
Milling Speed | High Speed |
Parts Detection Method | Measurement of Three Axis NC |
After-sales Service | 1 year |
Tonnage | 400t |
Thickness | 2.0 |
Material Spec | Jae Xf420 |
SPM | 35 |
Tapping | Non Tapping |
Welding | Non Welding |
Transport Package | Polywood Box |
Specification | 300x300x200 |
Trademark | GREATECH |
Origin | China |
HS Code | 8207300090 |
Production Capacity | 100,000 PCS/Year |
Manufacture Process:
- Design and Engineering
– Description: Create detailed CAD designs and engineering drawings for the mold, considering the specific requirements of automotive and home appliance components.
- Tooling and Die Preparation
– Description: Fabricate the metal stamping dies using high-precision machinery, including processes like EDM (Electrical Discharge Machining) and CNC (Computer Numerical Control) milling.
- Material Selection and Processing
– Description: Choose appropriate materials for the mold, such as tool steel, and process them to ensure durability and performance under high pressure.
- Mold Assembly
– Description: Assemble the various components of the mold, ensuring all parts fit precisely to handle the stamping operations efficiently.
- Testing and Prototyping
– Description: Conduct initial tests and produce prototype parts to validate the mold’s functionality and accuracy before full-scale production.
- Production Run
– Description: Use the mold in a metal stamping press to produce parts at scale, with continuous monitoring to maintain quality and precision.
- Quality Control and Inspection
– Description: Inspect the stamped parts for adherence to specifications and quality standards, including dimensional checks and performance tests.
- Maintenance and Optimization
– Description: Perform regular maintenance on the mold to ensure consistent performance and make any necessary adjustments to optimize production efficiency.
Factory Show:
We operate with advanced machinery and equipment to ensure top-notch quality. Our facilities feature CNC machines, Mirror EDM, EDM, and Slow-Speed Wire Cut WC for precise mold-making. Production is supported by 15 rubber compression molding machines, 2 LSR injection machines, and quality control tools such as 3D projectors and durometers. Our setup also includes an AutoDryer Line, automatic screen printing, high-speed doming machines, and CNC machines. This combination of cutting-edge technology and rigorous quality control ensures we deliver products of the highest standard.