Custom OEM Injection Mold for Medical Plastic Parts
Description:
An injection mold for medical plastic parts is a specialized tooling system designed for the precise manufacturing of components used in the medical industry. These molds are engineered to produce high-quality, sterile plastic parts that meet stringent regulatory standards and specifications. The injection molding process involves injecting molten plastic into the mold cavity, allowing for intricate designs and tight tolerances essential for medical applications. This method is crucial for creating components such as syringes, surgical instruments, and diagnostic equipment, ensuring reliability, consistency, and safety in healthcare environments. Advanced materials and processes are employed to maintain the integrity and biocompatibility of the final products.
Features:
| Basic Info | |
| Application | Medical |
| Runner Type | Hot Runner |
| Design Software | UG |
| Installation Type | Fixed |
| Certification | TS16949, ISO |
| Brand | OEM/ODM |
| Mold Life | 0.5 to 1 Million Shots |
| Mold Material | P20, 718, 2344, Nak80, S136, 2738, 2316 |
| Cycle Time | 17.8 seconds |
| Lead Time (T0) | 30 days |
| Dimension Tolerance | Within 0.02 mm |
| Transport Package | Wooden Case |
| Specification | 550 x 450 x 441 mm |
| Trademark | Customizable |
| Origin | Xiamen, China |
| HS Code | 8480790090 |
| Production Capacity | 300 sets per year |
Advantages of Injection Mold for Medical Plastic Parts:
High Precision
Ensures tight tolerances and accurate dimensions critical for medical applications.
Consistency
Produces uniform parts with consistent quality, essential for reliability in medical devices.
Efficiency 
Offers fast production cycles, enabling large-volume manufacturing to meet demand.
Versatility
Supports a wide range of designs and materials, accommodating various medical applications.
Durability
Molds are made from high-quality materials, providing long service life and resistance to wear.
Regulatory Compliance
Designed to meet stringent industry standards and certifications, ensuring safety and efficacy.
Production Process of Injection Molds for Medical Plastic Parts:
- Design and Development
The process begins with the design phase, where detailed specifications and 3D models are created to ensure the mold meets all requirements for the medical plastic parts.
- Material Selection
High-quality, medical-grade materials are selected based on the specific application and regulatory standards to ensure safety and performance.
- Mold Fabrication
Advanced CNC machining and EDM (Electrical Discharge Machining) techniques are used to fabricate precision molds, ensuring exact specifications and intricate designs are achieved.
- Testing and Validation
Prototype molds are created and tested to validate the design and functionality, allowing for any necessary adjustments before mass production begins.
- Injection Molding Process
Once validated, the mold is used in the injection molding process, where molten plastic is injected into the mold cavity to form the desired medical part.
- Cooling and Ejection
After injection, the part is allowed to cool and solidify before being ejected from the mold, ensuring dimensional accuracy and quality.
- Quality Assurance
Each batch of parts undergoes rigorous quality checks, including dimensional inspections and material testing, to ensure compliance with medical standards.
- Surface Finishing
Post-production processes, such as polishing or coating, may be applied to enhance the surface quality and functionality of the medical plastic parts.
- Packaging and Delivery
Finally, the finished parts are packaged in a clean and safe manner, ready for delivery to meet the requirements of the medical industry.
Our Advantages:
High Production Efficiency
Injection molding offers exceptional production efficiency, enabling rapid mass production directly on the molding machine. This process can be customized to meet specific customer requirements while maintaining high output levels.
Strong Structural Integrity 
Our molds are designed to produce parts with robust strength and durability, ensuring they meet the demanding needs of various applications.
Direct Manufacturer Supply
By sourcing directly from our own factory and equipment manufacturers, we minimize intermediaries, reducing costs while ensuring quality assurance.
Commitment to Quality Manufacturing
Our company is dedicated to quality manufacturing, with a skilled team of design and development professionals, alongside experienced mold engineers. We oversee the entire process from research and planning to product design and structural engineering, leveraging advanced technology for optimal results.
