Overview:
Our high-precision plastic injection molds for shower faucet applications are designed to manufacture robust, leak-proof components essential for modern plumbing systems. Constructed from premium tool steels such as P20, H13, or high-quality aluminum alloys, these molds employ advanced CNC machining, EDM texturing, and stringent quality control protocols to achieve micron-level precision. Specializing in custom mold designs, we cater to complex geometries and specific material requirements, including POM, PA66, and glass-fiber-reinforced thermoplastics. Our facility is ISO 9001:2015 certified and fully compliant with ASME BPE standards for sanitary applications. From prototyping to mass production, we provide a comprehensive service, utilizing automated injection molding machines, mold-flow analysis tools, and post-production inspections to ensure impeccable performance. These molds are ideal for OEMs requiring corrosion-resistant, high-tolerance faucet components with rapid turnaround times.
Basic Information:
| Basic Information | Details |
| Mold Type | Plastic Injection Mold |
| Mold Material Options | P20, 718, 738, NAK80, S136 |
| Mold Base Standards | HASCO, DME, MISUMI, JIS, LKM, etc. |
| Mold Runner System | Cold Runner / Hot Runner |
| Mold Gate Options | Slide Gate, Sub Gate, Pin-point Gate |
| Cavity | Single or Multi-Cavity |
| Design Software Supported | UG, PROE, CAD, SOLIDWORKS |
| Molding Equipment Used | CNC, Wire Cutting, Milling Machine, EDM |
| Compatible Raw Materials | ABS, PP, PC, PA6, PA66, PVC, POM, PMMA, PS, etc. |
| Packaging Method | Wooden Pallet or Carton |
| OEM Services | Available — Please provide 2D/3D files or samples |
| Lead Time | Approximately 30 days |
Advantages of Our Molds:
- Exceptional Durability for Prolonged Mold Life
- High Precision with a Flawless Surface Finish
- Easy Maintenance and Intuitive Operation
- Manufactured Using Premium Steel Materials for Enhanced Performance
Surface Coating Options:
- Titanium Nitride (TiN) Coating: Applied through PVD deposition, this coating enhances wear resistance and minimizes friction, making it ideal for high-temperature and abrasive environments.
- Diamond-Like Carbon (DLC) Coating: Offering ultra-low friction, exceptional corrosion resistance, and anti-adhesion properties, DLC coatings extend mold life, especially in humid or challenging conditions.
- Hard Chrome Plating: Known for superior corrosion resistance and uniform surface hardness (up to 70 HRC), this plating is perfect for molds subjected to harsh chemicals or water.
- PVD Multilayer Coatings (e.g., CrN or AlCrN): These coatings combine materials to achieve an optimal balance of hardness, thermal stability, and excellent release performance, particularly in complex mold geometries.
Factory Show:
Our advanced manufacturing facility is equipped with cutting-edge technologies, including CNC machining, Mirror EDM, EDM, and Slow-Speed Wire Cut (WC), ensuring the highest precision in mold production. We operate a fleet of 15 rubber compression molding machines and 2 LSR injection molding machines, optimizing both production capacity and efficiency.
To maintain the highest quality standards, we utilize state-of-the-art tools, such as 3D projectors, sealing testers, durometers, and elasticity measurement devices, all managed by our certified quality control team. Our operations adhere to ISO 9001 and IATF 16949 certifications, guaranteeing consistent quality and reliability.
In addition, we incorporate automated systems like AutoDryers, high-speed doming machines, and die-cutting machines to further enhance production accuracy and efficiency, reinforcing our commitment to delivering superior products with optimal performance.