Custom Rubber Tooling Mould Compression Molds for Rubber

Custom Rubber Tooling Mould Compression Molds for Rubber

Toolingsun specializes in precision rubber molding, including rubber compression molding, transfer molding, silicone molding, and liquid silicone rubber injection molding. Our internal tool making facility helps minimize production costs and ensures tight tolerances. We offer molded rubber products in various quantities, from prototypes to large production runs. Even without technical drawings, we can reverse engineer your product directly from a sample. We excel in producing accurate molded rubber products, from simple to highly complex shapes, guaranteed to meet your exact specifications and function perfectly in your application.

Key Features:

1. Rapid Mold Design: Our team can efficiently design molds within 3 working days upon receipt of customer’s drawings.
2. Expedited Lead Times: Prototype tooling and samples are completed within 7 days, while rubber part production molds are delivered in just 14 days.
3. Thorough Mould Testing: Every mold undergoes comprehensive testing to ensure quality before shipment, with the option for customers to view testing videos.
4. Diverse Mould Types: Specializing in various mould types, including compression, injection, injection transfer, extrusion, and silicone liquid injection.
5. Flexible Shipping Options: We offer a range of shipping methods, including sea, air, and express services such as DHL, UPS, FedEx, and TNT, to meet your delivery needs.
6. Customized Mould Making: OEM services are available, allowing us to tailor our mould making to your specific requirements.

Manufacture Process:

1. Design Phase:

– In this initial stage, the design of the custom rubber tooling mould compression molds is conceptualized and engineered. This involves creating detailed blueprints and specifications based on the client’s requirements and product specifications.

2. Material Preparation:

– Once the design is finalized, the appropriate materials for the mould construction are selected. High-quality rubber and metal materials are often utilized to ensure durability and precision in the manufacturing process.

3. Tooling Fabrication:

– The fabrication process begins with the creation of the mould tooling components. This may involve CNC machining, milling, turning, and other precision machining techniques to shape the mould cavity and core according to the design specifications.

4. Mould Assembly:

– After the individual components are fabricated, they are assembled to form the complete mould structure. This includes fitting the mould cavity, core, inserts, and other necessary components together with precision to ensure proper functionality.

5. Testing and Adjustment:

– Once the mould assembly is complete, rigorous testing is conducted to verify its performance and accuracy. This may involve test runs with sample materials to assess moulding quality and make any necessary adjustments to optimize the mould’s functionality.

6. Final Inspection and Quality Assurance:

– Before the moulds are ready for production use, a final inspection is carried out to ensure they meet the required standards of quality and precision. This includes checking for dimensional accuracy, surface finish, and overall integrity of the mould components.

7. Delivery and Installation:

– Upon successful completion of testing and inspection, the custom rubber tooling mould compression molds are packaged and delivered to the client’s facility. Installation assistance may be provided to ensure proper setup and integration into the production process.

Package details for Molds typically include:

1. Protective Packaging: Rubber tooling mould compression molds are typically packaged in protective materials such as bubble wrap, foam inserts, or custom-fitted packaging to prevent damage during transportation.
2. Carton Box: The packaged moulds are often placed in sturdy carton boxes to provide additional protection and facilitate handling during shipping.
3. Labeling: Each package may include labels indicating the contents, shipping details, and handling instructions to ensure proper identification and safe handling.
4. Additional Protection: For fragile or sensitive components, additional measures such as wooden crates or palletization may be employed to minimize the risk of damage during transit.

The most common packaging method for rubber tooling mould compression molds is to use a combination of protective packaging materials and sturdy carton boxes. This ensures that the moulds are securely packaged and adequately protected from damage during transportation.

Timeline After Signing Auto Parts Mold Contract:

1. Customer Consultation & Requirements Confirmation: 3-4 days for initial communication and specification clarification between both parties.
2. Mold Design & Material Procurement: Approximately 5-7 days for mold design, simultaneous with material sourcing.
3. Mold Production: Approximately 20-35 days depending on mold size and complexity.
4. Trial Mold & Inspection: 2-3 days for initial mold trial and inspection.
5. Mold Repair & Additional Trials: Approximately 3-5 days for mold repair after T1 trial, followed by additional trials as necessary, typically requiring a total of three trials to meet specifications.