Overview
Our custom plastic injection molds for top showers and hand showers are meticulously designed to meet the specific requirements and specifications of your desired product. Using high-quality materials and precision engineering, our molds ensure accuracy, durability, and optimal performance.
Design and Engineering
Product Design:
Understanding the product’s requirements is crucial. Our team works closely with you to consider all factors, including dimensions, shape, and functionality, to ensure the final product meets your exact needs.
Mold Structure Design:
We determine the appropriate mold type—be it a two-plate mold, three-plate mold, or cold runner mold. Our design includes the parting line, gating system, and ejection system to ensure efficient and effective molding.
Cavity and Core Design:
Our cavities and cores are designed with precision, taking into account draft angles, surface finishes, and tolerances. This ensures proper plastic flow, easy ejection, and high-quality surface finishes.
Runner and Gate Design:
We design the runner system to deliver molten plastic from the injection molding machine to the mold cavity efficiently. The gate location and size are optimized to control the plastic flow, ensuring consistent and accurate molding.
Cooling System Design:
A well-designed cooling system is integral to controlling temperature and plastic solidification. Our molds incorporate cooling channels or inserts to ensure uniform cooling, which minimizes cycle time and improves production efficiency.
Features and Benefits
Customized Precision: Our molds are tailored to produce the exact shape and dimensions required for top showers or hand showers, including unique features like the showerhead shape, nozzle placement, and additional attachments.
High-Quality Materials: We use premium materials in mold construction, ensuring long-lasting durability and high performance over extensive production runs.
Inserts and Cores: Incorporating necessary inserts or cores, our molds create desired internal features such as water channels or pressure regulators, enhancing the functionality and ease of assembly of the final product.
Ejector Mechanisms: Ejector pins and slides are integrated into our mold designs to facilitate smooth removal of finished products, minimizing potential damage during ejection.
Specifications
- Mold Name: Cold Runner Mold
- Mold Cavity: 1
- Shot Capacity: 2,000,000 cycles
- Cycle Time: 45 seconds
Key Steps in Mold Design
Product Design: Collaborate with clients to understand the requirements and specifications, ensuring all dimensions, shapes, and functionalities are considered.
Mold Structure Design: Choose the appropriate mold type and design the structure, including the parting line, gating system, and ejection system.
Cavity and Core Design: Develop precise cavity and core components, factoring in draft angles, surface finish, and tolerances for optimal plastic flow and ejection.
Runner and Gate Design: Design an efficient runner system and determine the optimal gate location and size for controlled plastic flow.
Cooling System Design: Implement a cooling system with channels or inserts to ensure uniform cooling, reducing cycle time and enhancing production efficiency.