Customizable Garbage Bin Mold Square Plastic Bin 60L Recycling
Our highly customizable garbage bin mold is designed for producing 60L square plastic recycling bins. This mold ensures efficient production of high-quality bins that meet recycling needs and standards. The mold’s design and material selection are geared towards durability and precision, catering to both cold runner and hot runner injection systems based on customer preferences.
Mould Specifications
- Mould Name: 60L Square Recycle Bin Mould
- Bin Dimensions:
- Top: 410 mm x 410 mm
- Bottom: 320 mm x 320 mm
- Height: 540 mm
- Mould Material: P20 Steel
- Mould Base: C45 Steel
- Injection System: Customizable for cold runner or hot runner
- Mould Lifetime: 300,000 shots
Material Selection for Durability
The injection molding process relies heavily on the quality and durability of the mould materials. For our 60L square recycle bin mould, we use P20 steel, known for its strength and resistance to wear and tear. The choice of steel ensures the mold can withstand high pressure and heat, essential for maintaining the integrity and precision of the recycling bins produced.
Steel Types for Injection Moulds
- P20 Steel: Offers a good balance of toughness and machinability, making it ideal for medium-sized molds.
- 718 Steel: Known for excellent polishing and corrosion resistance, often used for high-end products.
- S7 Tool Steel: High shock resistance and durability, suitable for heavy-duty applications.
- H13 Tool Steel: Provides superior heat resistance and toughness, commonly used for molds requiring extended lifespans.
These types of steel are selected for their specific properties that enhance the mold’s performance, ensuring longevity and consistent quality of the produced bins.
Precision Manufacturing Process
Creating an injection mould involves several critical steps to ensure precision and durability:
- CNC Machining: The steel block is meticulously machined to form the initial shape of the mold.
- Hardening: The machined steel is then heat-treated to increase its hardness and resistance to wear.
- Polishing: The mold is polished to achieve a smooth surface, essential for producing high-quality plastic bins.
- Final Assembly: The finished components are assembled and tested to ensure they meet the design specifications and perform reliably during injection molding.
Benefits of High-Quality Injection Moulds
Investing in high-quality injection molds made from durable steel offers several advantages:
- Extended Lifespan: With a mold lifetime of up to 300,000 shots, our molds provide long-term usability.
- Consistent Performance: High-quality steel ensures the mold maintains its shape and precision over time, resulting in uniform products.
- Cost-Effectiveness: Durable molds reduce the need for frequent replacements, saving costs in the long run.
Comprehensive Customization Services
We offer a complete range of customization services to meet your specific requirements for plastic recycling bins:
- Mold Design: Tailored designs to suit your exact needs.
- Precision Manufacturing: Advanced techniques to ensure the highest quality.
- Injection Molding Options: Flexibility to choose between cold runner and hot runner systems.
- Post-Production Services: Assembly, printing, painting, and packaging to provide a complete solution.