Customized 9-Foot Pallet Injection Molds for Industrial Use
A top-notch mould is essential for meeting production requirements smoothly and efficiently, minimizing downtime and maintenance costs.
At Toolingsun, our team of 6 experienced designers, each with over 20 years of expertise, focuses on meticulous mould design tailored to meet your specific needs. We prioritize customer specifications and details, offering cost-effective solutions without compromising on quality and stability. With extensive experience in exporting moulds, we ensure compliance with global standards and quality expectations.
Characteristics:
– Place of Origin: Xiamen, China
– Brand: OEM/ODM
– Model Number: Plastic Pallet Mould-002
– Product Material: Steel
– Runner: Hot Runner
– Mould Life: 300,000-3,000,000 Shots
– Mould Base: Self-Made / LKM / HASCO
– Delivery Time: 70 Days
– Mold Cavity: 1 cavity
– Mould Steel: P20/718/H13
– Injection Machine Size: 1800 Tons
– Mold After-sales: Free Mould Parts
– Advantage: Free 3D Drawing Design
Mold Production Process:
- Design Phase:
– 3D Drawing: Initial design of pallet products to visualize the concept.
- Prototype Development:
– Testing Sample: Creating prototypes for testing and evaluation.
– 3D Structure: Developing the detailed structure of the mold.
- Mold Manufacturing:
– Prepare Metal: Selecting and preparing the appropriate metal for mold construction.
– CNC Working: Precision machining of mold components.
– Engrave Working: Adding necessary engravings or markings.
– Mirror Polishing: Ensuring smooth and flawless surfaces.
- Testing and Approval:
– Mould Testing: Conducting thorough testing to ensure functionality.
– Sending Sample: Sending samples to customers for evaluation.
– Good Feedback: Gathering feedback and making necessary adjustments.
- Final Production:
– Confirm Sample: Confirming the sample design for mass production.
– Final Goods: Producing the final goods according to approved specifications.
- Packaging and Shipping:
– Prepare Shipping: Preparing for shipping logistics.
– Package Mould: Securely packaging the molds.
– Loading Container: Loading containers for delivery.
Customer Visits:
- Factory Tours:
– Customers visit our factory annually to engage in face-to-face communication, gain comprehensive insights, and finalize mold contracts.
- Client Engagement:
– Our business personnel and mold engineers actively visit both new and existing clients to deliver quality service and support, ensuring enhanced satisfaction for our global clientele.
Injection Mold Production Process:
- Mold Preparation:
– Prepare mold steel and materials according to specifications.
- CNC Machining:
– Utilize CNC machines for precise shaping and detailing of mold components.
- Drilling and Milling:
– Perform deep hole drilling and high-speed milling for intricate mold features.
- EDM (Electrical Discharge Machining):
– Employ EDM for precise shaping and finishing of mold cavities and details.
- Polishing and Assembly:
– Conduct thorough polishing and meticulous assembly of mold parts.
- Mold Trial:
– Conduct trial runs to ensure mold functionality and quality meet standards.
- Surface Treatment:
– Apply electroplating and nitriding treatments for enhanced durability and surface finish.
- Size Control and Inspection:
– Strictly control dimensions and tolerance limits based on 3D drawing requirements, with self-inspection of each mold part.