Precision Injection Molded Auto Components
Advanced Injection Molding Techniques
Our manufacturing facility specializes in advanced injection molding techniques, offering top-notch precision and efficiency. Utilizing S136 steel for the mold core and 45# steel for the mold base, our injection molding process ensures durability and reliability. With a single cavity design, our production capability reaches up to 50 sets per month, delivering consistent quality and performance with each run.
Production Details
- Mold Core Material: S136 steel
- Mold Base Material: 45# steel
- Cavity: Single
- Monthly Supply Capacity: 50 sets
- Mold Lifespan: 300,000 shots
- Cycle Time: 95 seconds per shot
Versatile Component Production
Injection molding is a versatile process, ideal for creating a wide range of automotive plastic components. This includes larger parts such as body panels, bumpers, and under-hood components, as well as smaller, intricate parts like clips and fasteners. The high degree of automation and precision in our process ensures that each part is manufactured to exact specifications, maintaining consistent quality across high volumes.
Benefits of Injection Molding
Injection molding is a cost-effective solution for producing durable and precise automotive parts. The automated process allows for quick production cycles and high repeatability, ensuring that each part meets stringent quality standards. This makes it an ideal choice for both large and small plastic components in the automotive industry.
State-of-the-Art Injection Factory
Our injection molding shop is equipped with 15 injection machines of varying sizes, capable of handling parts up to 1.5m x 1.2m in size with a maximum capacity of 1228 tons. This diverse range of equipment allows us to cater to various production needs, ensuring flexibility and efficiency in manufacturing.
Production Timeline
Our standard production timeline for plastic molds is 35-45 days, following a meticulous process to ensure quality and accuracy:
- Sample Submission: Customers provide samples.
- 3D Design: Our designers create a 3D model and send it for customer approval.
- Mold Design: Begin designing the mold.
- Material Procurement: Order the necessary steel.
- CNC Processing: Precision CNC machining.
- Electrosparking: Fine detail work on the mold.
- Mold Assembly: Assembling the completed mold.
- Testing: Conducting test injections.
- Sample Delivery: Sending plastic part samples to clients.
- Packing and Delivery: Final packaging and shipment.
- Customer Feedback: Collecting feedback for continuous improvement.
- New Orders: Process new orders based on feedback and demand.