Durable Molds Tooling for Household Storage with Factory Price
Specification:
| Specification | Details |
| Injection Machine Size | 800 tons |
| Demould Type | Automatic |
| Metal Hardness | HRC 28-32 |
| Mould Base | Custom-Made LKM DME |
| Runner System | Cold Runner & Hot Runner |
| Cavity Number | 1 Cavity |
| Cycle Time | 120 Seconds |
| Tooling Lead Time | 60 Days |
| Mould Life | 30-300 million shots / 5-6 years, potentially up to 10 years with proper maintenance |
| Surface Treatment | EDM, Texture, Mirror Polishing |
Main Mould Metal Material Options and Hardness:
| Steel Model | Hardness (HRC) | Mould Life |
| P20 | 28-32 | >300,000 shots |
| 718H | 33-38 | >500,000 shots |
| H13 | 48-50 | >800,000 shots |
| 2344 | 48-52 | >800,000 shots |
| S136 | 48-52 | >1,000,000 shots |
Tips for Creating High-Quality Injection Moulds for Laundry Baskets:
The Following are Some steps for your mould:
A: Mould Design
Customized household and commercial storage solutions like laundry baskets, shopping baskets, and kitchen racks require precision in mould design. At PRC Mould, our team of three expert designers, each with over 15 years of experience, ensures the highest quality standards.
- Feasibility Analysis:We conduct thorough analyses of the plastic product’s feasibility, including shrinkage rates and molding temperatures.
- Customer Collaboration:Detailed discussions with clients cover aspects like weight, design, size, appearance, stability, and wear resistance to meet specific requirements.
- Design and Flow Analysis:Complimentary mould design and flow analysis are provided to optimize performance.
B: Mould Metal Material
Choosing the right steel for your injection mould is crucial, and it varies based on the plastic product material, desired mould lifespan, and specific customer requirements.
– Material Sourcing:We procure high-quality mould raw materials from reputable large metal suppliers.
– Hardness Testing:Each batch of mould steel undergoes rigorous hardness testing to ensure it meets the required standards.
– Longevity:Our moulds are designed to last between 300,000 to 3 million shots, depending on the chosen material and usage conditions.
C: Mould Machine Tooling
Once the injection laundry basket mould design is approved, we commence production, employing advanced tooling techniques to ensure precision and durability.
– Production Process:This includes preparing the mould steel, CNC rough machining, deep hole drilling, EDM, high-speed milling, finishing, polishing, assembly, mould trials, electroplating, and nitriding.
Initial Mold Testing Process:
The initial testing phase of our molds focuses on verifying smooth and precise movement.
Once the laundry basket mold undergoes polishing, we conduct another round of testing to compare the test samples with the original design.
Following this, we provide customers with final samples and a comprehensive testing video of the laundry basket mold for their confirmation.
Pre-Shipment Mold Inspection Checklist:
- Smooth Operation Check:Before shipping the laundry basket mold, we meticulously examine the smoothness of the plastic mold’s opening and closing mechanism, along with a thorough inspection of the water cooling, hydraulic oil, and hot runner systems.
- Cavity and Core Cleaning:The cavity and core undergo rigorous cleaning procedures to ensure they are free from any iron filings or impurities, guaranteeing optimal performance.
- Waterway Cleaning:We meticulously clean the waterways to prevent any rusting during long-term sea transportation, ensuring the mold’s integrity upon arrival.
- Anti-Rust Treatment:To protect the mold from corrosion, we apply an anti-rust agent on the inside and spray paint on the outside of the mold. Additionally, anti-rust oil is applied to the thimble for added protection.
- Nameplate Installation:Each mold is equipped with a nameplate displaying essential information such as the mold name, production year, mold details, weight, and size, facilitating easy identification and management.
- Complimentary Mold Parts:As part of our commitment to customer satisfaction, we include complimentary mold parts to facilitate easy replacement for our valued customers.