Extrusion Tooling Mould Mold with Custom Service Solution Manufacturing

Description:

As an ISO9001-certified manufacturer, we specialize in the production of high-performance extrusion tooling molds, designed for both durability and precision. Our molds are meticulously crafted using advanced CNC machining, heat treatment, and surface hardening techniques, utilizing premium materials such as H13 tool steel, high-carbon alloys, and stainless steel to ensure superior wear resistance and excellent thermal stability. These molds are ideally suited for processing plastics, aluminum, and industrial profiles, offering tight tolerances and an extended operational lifespan. With decades of experience, we provide comprehensive one-stop services—from design optimization and prototyping to post-production support—ensuring seamless integration into your extrusion systems. Choose us for custom solutions that adhere to global quality standards and meet the specific demands of your production needs.

Basic Information:

• Custom-engineered extrusion dies and molds for plastics, aluminum, polymers, and composite materials.

Material Options:

• Primary Materials:Tool steel (H13, D2), stainless steel, carbide alloys.
• Hardness:48–62 HRC (heat-treated for wear resistance).
• Surface Treatment:Nitriding, TiCN/TiAlN coating, chrome plating (optional).

Tolerances:

• Dimensional Accuracy:±0.005 mm.
• Profile Concentricity:≤0.01 mm.

Sample Policy:

• Free Samples:Available for standard profiles (lead time: 7–10 days).
• Custom Sample Tooling:Quoted upon request (includes design review and 1–2 revisions).

Lead Time:

• Standard Molds:15–25 days (depending on complexity).
• Custom Designs:25–40 days (includes prototyping and testing).
• Rush Orders:10–15 days (surcharge applies).

MOQ (Minimum Order Quantity):

• 1 unit (no minimum order for prototyping).

Customization:

• File Support:CAD/CAM/CAE file formats (STEP, IGES, DWG).
• Tailored Designs:Suitable for profile shapes, cooling channels, and multi-cavity designs.

Applications:

• Industries:Automotive, construction, aerospace, electronics, packaging, HVAC.
• Profiles:T-slot, tubing, window frames, seals, complex geometries.

Quality Assurance:

• Certifications:ISO 9001:2015 certified manufacturing.
• Inspection:100% inspected via CMM, profilometers, and pressure testing.
• Warranty:12-month warranty against material/workmanship defects.

Packaging:

• Anti-rust treated, vacuum-sealed, and shipped in shock-proof wooden crates.

Additional Services:

• Design Support:Flow simulation, stress analysis, and die-land optimization.
• Post-Production:Heat treatment, reconditioning, and lifetime technical support.

Benefits of Our Tooling:

1. Precision Geometry Control – CNC-machined dies with ±0.005mm tolerances ensure uniform material flow, consistent profile accuracy, and minimal waste in high-volume runs.
2. Durability-Optimized Materials – Heat-treated tool steels (HRC 48-52) and anti-wear coatings (nitriding/PVD) resist thermal deformation and abrasion, extending mold lifespan by 30-50%.
3. Rapid Customization – Modular die designs and CAD-driven adjustments enable fast adaptation to client-specific profiles, textures, or multi-material extrusion needs.
4. Hygienic Surface Integrity – Mirror-polished, non-porous cavities prevent material buildup and simplify cleaning, critical for FDA-compliant or food-grade applications.

Production Process:

1. Design & Prototyping – Collaborative CAD-driven design optimizes die geometry for material flow, profile accuracy, and tool longevity, with rapid prototyping for client validation.
2. Material Selection – High-grade tool steel (e.g., H13, D2) or carbide is precision-machined to ensure thermal stability and wear resistance for high-volume extrusion.
3. CNC Machining – Multi-axis CNC milling/EDM creates critical features (land lengths, relief angles, orifice tolerances) to ±0.005mm precision, tailored to polymer or silicone flow dynamics.
4. Heat Treatment & Surface Finishing – Vacuum hardening (HRC 48-52) and nitriding/PVD coatings enhance durability, while mirror polishing minimizes friction and material adhesion.
5. Assembly & Tolerance Verification – Laser scanning and CMM inspection validate die alignment, seam integrity, and dimensional compliance with ASTM/ISO standards.
6. Customization Integration – Post-processing options (laser engraving, modular die adapters) and trial runs ensure compatibility with client-specific extrusion lines or material blends.

Our Factory:

Our advanced manufacturing facility is outfitted with state-of-the-art technologies, including CNC machining, Mirror EDM, EDM, and Slow-Speed Wire Cutting (WC) machines, enabling us to achieve unparalleled precision in mold fabrication. To maximize production efficiency, we operate 15 rubber compression molding machines and 2 LSR injection molding machines, significantly boosting both capacity and performance. In order to uphold strict quality standards, we use cutting-edge inspection equipment such as 3D projectors, sealing testers, durometers, and elasticity testers, all overseen by a team of certified quality control experts. Our operations adhere to ISO 9001 and IATF 16949 certifications, ensuring the reliable production of high-quality components. Additionally, we incorporate automated systems such as AutoDryers, high-speed doming machines, and die-cutting equipment to optimize workflows and maintain precision throughout the entire manufacturing process. These innovations help deliver superior product performance while improving productivity and ensuring consistent results at every stage of production.