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LSR Injection Mold for Medical Silicone Mask

LSR Injection Mold for Medical Silicone Mask Basic Information: – Steel Hardness: 20-60 HRC – Treatment: Pre-Harden, Nitriding, Heat Treatment, Quenching – Cavity Quantity: Single-cavity / Multi-cavity – Mould Life: 500K – 5 million shots at least – Design Software: UG, CAD, 3D MAX, PRO-E, Solid Works, etc. – Process: CNC, High-Speed Carve, EDM, Wire-Cutting,…

Product Details

LSR Injection Mold for Medical Silicone Mask

Basic Information:

– Steel Hardness: 20-60 HRC

– Treatment: Pre-Harden, Nitriding, Heat Treatment, Quenching

– Cavity Quantity: Single-cavity / Multi-cavity

– Mould Life: 500K – 5 million shots at least

– Design Software: UG, CAD, 3D MAX, PRO-E, Solid Works, etc.

– Process: CNC, High-Speed Carve, EDM, Wire-Cutting, Drill, Polish, etc.

– Quality: ISO9001:2000 Certificate

– Lead Time: 10-30 workdays, depending on the different products

– Package: Wooden Case Package or according to customer requirements

Silicone Injection Molding, also known as Liquid Injection Molding (LIM), Liquid Silicone Rubber (LSR) Molding, or LSR Injection Molding, is a specialty of our company. We excel in manufacturing precise mold tools, including Compression Molds, Liquid Silicone Injection Molds, and Plastic Injection Molds, tailored to various sizes and specifications based on customer design drawings, samples, and quality requirements.

Quick Quotation Requirements for Rubber Molds:

  1. Design Specifications: Provide 2D/3D drawings, samples, or essential details.
  2. Material Requirements: Specify Rubber ID (Rubber, Solid Silicone/LSR).
  3. Mold Specifications: Indicate mold cover/base steel demands or desired mold lifespan.
  4. Surface Specifications: Detail surface finish requirements.
  5. Tolerance Specifications: Define size tolerances from +/-0.005mm to +/-0.3mm.

Quality Test Process:

  1. Initial Inspection

– Description: Comprehensive examination of mold components before production.

  1. Mold Setup Verification

– Description: Confirmation of mold setup and calibration for accurate production.

  1. First Article Inspection (FAI)

– Description: Evaluation of the initial molded parts to ensure they meet specifications.

  1. In-Process Inspection

– Description: Continuous monitoring and inspection during the molding process to maintain quality.

  1. Final Inspection

– Description: Thorough assessment of finished silicone masks for adherence to quality standards.

  1. Dimensional Analysis

– Description: Precise measurement of critical dimensions to verify accuracy.

  1. Functional Testing

– Description: Testing the functionality and performance of the silicone masks under simulated conditions.

  1. Visual Inspection

– Description: Visual examination of the masks for any defects or irregularities.

  1. Packaging Inspection

– Description: Ensuring proper packaging and labeling of the masks before shipment.

  1. Quality Documentation Review

– Description: Reviewing and verifying all quality-related documents and records for completeness and accuracy.

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