Premium OEM Overmolding Making for Shell Mould
Mold Features:
- High-Quality Materials:
– Mold main parts crafted from S136 stainless steel for a glossy finish and hardness up to HRC48-52. Mold base made of chrome-plated P20 to resist corrosion.
- Individual Locking Mechanism:
– Each cavity features self-lock and shut-off mechanisms for precise molding and fewer defects in final preform production.
- Off-Center Adjustment:
– Off-center adjustment system ensures minimal preform thickness difference (< 0.05mm).
- Efficient Hot Runner System:
– Hot runner valve gate system eliminates the need to cut preform tails, reducing labor costs.
- Precise Temperature Control:
– Hot runner system with one temperature zone controlling one point temperature, preventing white defects on preforms. Utilizes Italian technology and components.
- Customized Design:
– Experienced designers tailor preform mold to the final bottle shape, ensuring light yet durable bottles with optimal thickness and height.
- Durable Construction:
– Mold cavity, core, and neck screw made of high-strength, anti-corrosive stainless steel, offering a guaranteed mold life of 3 million shots before major maintenance.
Other Features:
| Feature | Description |
| Material | Various plastic materials: PS, ABS, PP, PVC, PMMA, PBT, PC, POM, PA66, PA6, PBT+GF, PC/ABS, PEEK, HDPE, TPU, PET, PPO, etc. Other materials include rubber, silicone rubber, LSR, aluminum, zinc, copper, metal, etc. |
| Standard | ISO9001:2008 |
| Quality | RoHS and SGS standard |
| Finish | Non-marking and non-flash |
| Size | According to your 2D, 3D Drawing |
| Package | Standard exported wooden box packed, Fumigation process (upon required) |
| Mold Lead Time | T1, 15-25 working days, Part measurement report (upon required) |
| Export Countries | Europe, Japan, America, Australia, UK, Canada, France, Germany, Italy, etc. |
| Experience | 13 years experience in plastic injection mold making and plastic products production. |
| Services | In-Mold Decoration, Injection Mould, Plastic Mold, Overmould, 2K Mould, Die-Casting Mould, Thermoset Mold, Stack Mold, Interchangeable Mold, Collapsible Core Mold, Die Sets, Compression Mold, Cold Runner System, LSR Mold, etc. |
| Mould Base | Hasco Standard, European Standard, World Standard |
| Base Material | LKM, FUTA, HASCO, DME, etc. Or as per Customer’s Requirement. |
| Surface Finish | Texture (MT standard), High gloss polishing |
| Cavity/Core Steel | P20, 2311, H13, 2344, Starvax 420, 236, AdC3, S136, 2312, 2379, 2316, 2083, Nak80, 2767, etc. |
| Runner | HUSKY, INCOE, YDDO, HASCO, DME, MoldMaster, Masterflow, Mastip, Taiwan-made brands, etc. |
| Mould Life | 5,000 to 1,000,000 Shots (According to your working environment) |
| Design Software | CAD, CAM, CAE, Pro-E, UG, SolidWorks, Moldflow, CATIA, etc. |
| Equipments | High-speed CNC, Standard CNC, EDM, Wire Cutting, WEDM, Grinder, Plastic Injection Molding Machine (50-3000T) available for trial mold. |
Professional Mold Making Process
- Part Design Analysis:
– Comprehensive analysis of part design to optimize mold manufacturing process.
- Mold Design and DFM Report:
– Detailed mold design drawings and DFM (Design for Manufacturability) report provided for review before mold fabrication.
- Moldflow Analysis:
– Moldflow analysis conducted for complex products to ensure optimal mold design and manufacturing.
- In-House Mold Making:
– State-of-the-art in-house mold making shop guarantees precise control over mold quality.
- Timely Mold Production:
– Mold production typically takes 15-25 working days, with precise timelines tailored to part design complexity.
Our Services
- Pre-sale Consultation:
Rely on our skilled sales team for efficient and clear communication, ensuring a smooth process from the beginning.
- Collaboration During Production:
Partner with our experienced design team for R&D support. Provide samples, and we’ll create, modify, and present drawings tailored to your requirements, offering valuable technological expertise along the way.
- Post-sale Support:
Encountering quality issues? Rest assured, we provide comprehensive coverage within the warranty period. Need assistance with our Car Plastic Mould? Our expert team is here to deliver professional solutions, prioritizing your satisfaction at every stage.
Upon completion of mold fabrication, we conduct a thorough pre-production testing phase to ensure dimensional accuracy. Samples are sent to customers for final approval. In case of any discrepancies, adjustments are made to the mold or molding parameters, followed by retesting. Upon customer approval, raw material procurement and quality inspections are carried out. The production process includes material mixing, molding, trimming, with multiple inspections for quality control. Assembly and packaging are then arranged, and upon completion of the entire order, a packing list is sent to the customer for shipment coordination.