Mould Manufacturing Process
– Inquiry Reception
– Receive customer inquiries promptly.
– Quotation and Details
– Provide price offers or detailed information within 16 hours.
– Drawing Submission
– Customers provide 2D/3D drawings and additional mold details.
– Order Confirmation
– Confirm order details including quality, price, material, delivery time, payment terms, etc.
– Production Preparation
– Prepare for production according to client’s requirements.
– Mold Detail Confirmation
– Clients confirm the specific details of the mold.
– Surface Shaping
– Perform operations such as drilling holes, high-speed carving, wire cutting, EDM, etc.
– Sample Testing
– Arrange for test mold production and send samples to customers for evaluation.
– Feedback and Adjustments
– If clients are not satisfied with the samples, provide feedback for adjustments.
– Repair and Finishing
– Conduct repairs, polishing, and texture application as necessary.
– Sample Approval
– Send revised samples until customers’ confirmation is obtained.
– Delivery
– Arrange delivery by sea, air, etc., as per customer preference.
Advanced Injection Molding Techniques
Our manufacturing facility specializes in advanced injection molding techniques, offering top-notch precision and efficiency. Utilizing S136 steel for the mold core and 45# steel for the mold base, our injection molding process ensures durability and reliability. With a single cavity design, our production capability reaches up to 50 sets per month, delivering consistent quality and performance with each run.
Production Timeline
Our standard production timeline for plastic molds is 35-45 days, following a structured and thorough approach to ensure high quality and precision:
- Sample Submission: Customers provide initial product samples.
- 3D Design: Our team creates a 3D model for customer review and approval.
- Mold Design: Initiating the mold design process based on the approved 3D model.
- Material Procurement: Sourcing the required steel and materials.
- CNC Machining: Precision CNC processing of mold components.
- EDM (Electrosparking): Adding intricate details to the mold.
- Mold Assembly: Assembling all components into the final mold.
- Testing: Running test injections to ensure the mold’s accuracy.
- Sample Delivery: Sending plastic part samples to the client for inspection.
- Packing and Delivery: Final packaging and shipping of molds.
- Customer Feedback: Gathering client feedback for quality improvement.
- New Orders: Processing new orders based on feedback and demand.